Hot Wire Forming (Line Bending)
Heat forming is essential when working with materials that cannot be cold‑bent, such as Acrylics, or when a complex shape requires thermal softening to achieve the desired form.
The process works by passing an electric current through a fine resistance wire, generating controlled heat. The plastic sheet is carefully positioned over the wire at the point where the bend is required. Once the material softens, it is folded into shape and placed in cooling jigs until it becomes rigid enough to handle and retain its new form.
Common materials requiring heat forming include Perspex®, Acrylic, PETG, Polycarbonate, PVC, Polypropylene, ABS, Styrene, HIPS, Polyester, and Mylar. Typical products made using this method include acrylic display shelves, leaflet holders, guards, shields, barriers, showcases, and point‑of‑sale displays.
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